Cooling Tower Repair & Rebuild Experts

From custom-built field-erected towers to high-efficiency thermal upgrades, OBR delivers precision-engineered solutions that minimize downtime and maximize performance.

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Cooling Tower Repair & Rebuild Services

Built to Last. Engineered to Perform.

OBR Cooling Towers designs and rebuilds cooling towers that deliver high thermal performance, structural durability, and long-term reliability. Every tower is engineered to meet the unique requirements of your facility—whether you’re replacing an aging system, expanding capacity, or building from the ground up.

We provide a seamless process from concept to commissioning, backed by industry-leading engineering, project management, and field execution.

Our Building Capabilities:

Field Erected Cooling Towers

Ideal for large industrial systems or facilities with unique performance and space requirements, field erected towers are assembled on site using structural materials that suit your operational demands—whether it’s fiberglass, wood, or concrete. These towers can be tailored for:

  • Power plants and heavy industry
  • Data centers and healthcare campuses
  • Environments with high flow or load variability
  • Complex retrofits in existing footprints

Packaged Cooling Towers

Pre-engineered and factory assembled, these units are perfect for fast deployment in smaller spaces or standard industrial applications. Packaged towers offer quick turnaround without compromising on reliability or efficiency. They are available in multiple configurations and materials (galvanized steel, stainless, polymer composites) to match environmental and process needs.

Custom Built Cooling Towers

When your system needs a one-of-a-kind solution, we build it. OBR engineers and fabricates fully customized towers to fit within legacy footprints, meet specific thermal load profiles, or satisfy industry compliance requirements. We also offer:

  • Modular steel tower replacements
  • Custom airflow configurations
  • Material selection for corrosion-prone environments
  • Pre-fabrication options to reduce site time
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Cooling Tower Repairs and Upgrades

Extend Equipment Life, Enhance Performance, and Reduce Operating Costs

Your existing cooling tower represents a major investment—one that can be protected and enhanced through proper refurbishment, mechanical upgrades, and structural improvements. OBR Cooling Towers provides comprehensive repair and retrofit services designed to restore performance, increase energy efficiency, and extend system life without full replacement.

Whether you’re dealing with corrosion, performance decline, or mechanical wear, we bring practical solutions backed by deep cooling tower expertise.

Our Repair and Upgrade Services Include:

Thermal Upgrades

Improving your cooling tower’s thermal performance can reduce energy use, lower process water temperatures, and boost heat rejection capacity. Common upgrades include:

  • Fill media replacement: Increase surface area and heat transfer efficiency with high-performance PVC or PP fill
  • Drift eliminator upgrades: Prevent water loss and help meet environmental compliance
  • Water distribution system enhancements: Ensure even flow and eliminate dry spots to optimize cooling

These upgrades are especially beneficial for older towers or facilities increasing their load demands.

Structural Repairs and Component Replacements

Over time, structural fatigue, weather exposure, and mechanical stress degrade tower performance and safety. Our team can assess and reinforce all key structural elements, including:

  • Fan decks, supports, and framing
  • Basin walls, ladders, and casing panels
  • Air inlet louvers and access systems
  • FRP or steel structural rebuilds

We also offer partial or full tower rebuilds for clients needing major restoration without the cost of a full replacement.

Mechanical System Upgrades

The heart of your cooling tower is its mechanical system. Upgrading these components can significantly improve performance, reduce downtime, and simplify maintenance. We replace and align:

  • Gearboxes (Amarillo, Marley, Falk, and more)
  • Driveshafts, motors, and fans
  • Variable frequency drives (VFDs)
  • Bearings and couplings

These upgrades often pay for themselves quickly by reducing power consumption and increasing reliability.

Corrosion Protection and Steel Component Repair

From coastal facilities to chemical-heavy environments, corrosion is a major cause of structural failure.

We specialize in:

  • Sandblasting and recoating steel components
  • Installing corrosion-resistant coatings and hardware
  • Replacing steel panels, bracing, and structural members

Regular steel protection can extend tower life by 10 to 15 years or more.

Corrosion Before

Corrosion After

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Reasons to Work with OBR Cooling Towers

With over 30+ years of industry experience, OBR Cooling Towers is trusted by hospitals, universities, data centers, and industrial facilities nationwide. Our inspections provide actionable insights that help prevent costly repairs and extend the life of your equipment.

Expert Engineering Team

Specialized in mechanical, structural, and thermal analysis.

Comprehensive Reporting

Receive a full diagnostic report with clear, prioritized recommendations.

Fast Response Time

Nationwide coverage with quick turnaround times.

Proven Customer Success

Our inspections have helped clients save thousands in repair costs by identifying issues before they escalate.

Your Nationwide Construction Team

Our Construction Team is built for precision, safety, and results—no matter where your project is located. From modular builds to complex field-erected towers, our experienced crews deliver high-quality cooling tower construction tailored to your site’s specific needs.

Ready to Build, Repair, or Upgrade?

Let’s talk. Whether you need new construction, major repairs, or performance boosting upgrades, OBR Cooling Towers delivers solutions built for your system.

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