Cooling Tower Inspections
Diagnose, Document, and Plan with Precision
Our inspections deliver actionable data, risk prioritization, and system-level insights.
Ensure Peak Performance with OBR Cooling Tower Inspections
Cooling towers are vital to industrial, commercial, and HVAC systems. Without regular inspections, minor issues can escalate into costly failures, energy inefficiencies, and compliance risks. OBR Cooling Towers offers comprehensive inspections designed to extend equipment lifespan, optimize performance, and prevent downtime.
What’s Included in Our Inspection?
Our team of experts performs an in-depth evaluation of every critical component, providing a detailed assessment with actionable recommendations.
Structural Integrity Check
Evaluation of water basins, wood, fiberglass, steel, and concrete for wear, corrosion, or leaks.
Detection of material fatigue and structural weaknesses.
Mechanical Component analysis
Driveshafts, gearboxes, fans, and motors assessed for alignment, lubrication, and performance.
Belt and bearing condition evaluations to prevent unexpected breakdowns.
Water Distribution system Assessment
Inspection of nozzles, piping, and fill media to maximize heat transfer efficiency.
Identification of scale buildup, clogging, or water flow inefficiencies.
OSHA & Safety Compliance Check
Ladder access, guardrails, and other safety components reviewed for compliance.
Identification of potential risks for maintenance teams.
Thermal Efficiency Testing
Performance measurement to detect energy inefficiencies.
Assessment of cooling capacity and heat dissipation effectiveness.
Customized Service Recommendations
Detailed report with findings, prioritized repair recommendations, and long-term maintenance strategies.
Immediate and future repair cost estimates.
How Our Inspection Process Works
01.
Initial Consultation
Discuss your cooling tower’s condition and schedule an inspection.
02.
On-Site Inspection
Our specialists conduct a full structural, mechanical, and thermal analysis.
03.
Comprehensive Reporting
Receive a detailed report with findings and recommendations.
04.
Implementation Plan
Work with OBR on the next steps for maintenance or repairs.
What Happens If You Skip Inspections?
Higher Energy Bills
Inefficient systems increase operational costs.
Unexpected Failures
Small issues become catastrophic problems.
Regulatory Non-Compliance
Safety violations can result in hefty fines.
Figure 1: Displaced nozzle splash plate and grommet.
Figure 2: Cell 11F2 flex element significant wear.
Figure 3: Cell 11F1 oil line leak.
Figure 4: Pipe misalignment in Cell 11F3.
Figure 5: Thirteen fill packs exhibit damage as a result of prolonged water loading caused by damaged or displaced nozzles.
Figure 6: Significant internal rot identified in column.
Figure 7: Significant internal rot identified in brace.
Figure 8: Further significant internal rot in fan deck longitudinal joist support.
Figure 9: Further significant internal rot in fan deck longitudinal and column.
Figure 10: Cell 2 failed transverse brace as a result of excessive rot.
Figure 11: Fill support overview (Cell 7F1). Numerous joist supports failed at the column hardware connection.
Figure 12: Collapsed fill supports on the south side of Cell 7F1.
Figure 13: Failed fill joist supports.
Figure 14: Each top fill pack is fabricated to fit above longitudinal ties. Each fill “lip” is heavily deflected as fill media begins to collapse.
Figure 15: Large gap between top and middle 2’ high fill packs.
Figure 16: Heavily corroded gearbox output shaft.
Figure 17: Concrete curb significant crack on north side of Cell 5F3.
Figure 18: Three of the four vertical turbines are absent strainers.
Reasons to Work with
OBR Cooling Towers
With over 30+ years of industry experience, OBR Cooling Towers is trusted by hospitals, universities, data centers, and industrial facilities nationwide. Our inspections provide actionable insights that help prevent costly repairs and extend the life of your equipment.
Expert Engineering Team
Specialized in mechanical, structural, and thermal analysis.
Comprehensive Reporting
Receive a full diagnostic report with clear, prioritized recommendations.
fast Response Time
Nationwide coverage with quick turnaround times.
Proven Customer Success
Our inspections have helped clients save thousands in repair costs by identifying issues before they escalate.
Download Our Cooling Tower Inspections Brochure
Want a quick overview of what’s included in an OBR Cooling Tower Inspection?
Our brochure breaks it down for you—with details on:
- What we inspect (structural, mechanical, thermal, and safety)
- The value of early detection and proactive planning
- Real-world benefits like reduced downtime and budget optimization
- Why timing inspections before planned outages helps avoid costly surprises
Whether you're planning next year’s shutdown or reviewing your facility's maintenance strategy, this guide is a great place to start.
Schedule Your Professional Cooling Tower Inspection Today!
Contact us today to discuss your inspection needs and receive a detailed assessment.
Member of CTI